Weldind Thin Sheet Metal With Stick Rods

How to weld thin gauge steel similar to car body panel down to 8mm or 1 32 of an inch thick with arc or stick welder.

Weldind thin sheet metal with stick rods. Everyone is different but those settings will get you in the right ballpark to weld sheet metal. Use small 6013 rod smallest might be 3 32 or 5 64. Disclaimer due to factors beyond the. You strike the sheet and as soon as the arc starts you pull it off to maintain a continuous arc.

Many brands make these welding rods. This should make sense if you consider using a 1 16 rod on a thick piece of steel. The length usually ranges between 12 and 18. One remedy to this can be to switch to thinner 1 16 inch e6013 rod.

A thick rod selection for welding thin sheets can also cause electrode sticking issues. The only way it worked for me was the match striking technique. At those low amps the touch start is not an option as soon as the rod will touch the sheet it will stick. Thus if you need to weld thin metal sheets you should also prefer thin welding rods.

Kind of depends on what thickness you are welding the brackets on to. Typical rod sizes are 5 64 1 16 1 8 3 32 5 32 3 16 7 32 1 4 and 5 16 inch. Rod thickness increases when the thickness of metal increases. Just grab a piece of sheet metal to get the heat set correctly and go to town.

The five pound product is simple to use slb 3 32 weld rod for welding steels with thick sections and joints with cracking issues. Let s say you are using a 5 64 inch e6013 rod at the right amperage value but still your filler rod keeps sticking to the base metal. The thicker the rod the higher your amperage rating has to be. A good heat setting for 1 8 6011 rods on thin material is about 80 90 amps.

The most common welding rod size will differ again depending on the application but the most commom sizes would be 3 32 and 1 8 as mentioned in our opening statement. Classic sheet metal rod. For 3 32 7018 s it s about the same. Let us check out the best in the list.