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Never go for a thinner base metal for the auto body sheet welding to get the best result out of it.

Welding holes in sheet metal. It is recommended that a welder should use 023 or 024 inch wire for light gauge sheet metal work. If your welding wire is too thick it will take more heat to melt the wire than the substrate and can make it even more prone to blowing holes in the panel. Try welding with a scrap sheet metal piece and practice many times until you start working on more important projects. Try going for a wire of 023 inches when welding sheet metal.

It will inflict less damage on the metal as well. How to repair holes in metal lcdm diy car fixing big rusted rocker how to repair holes in metal lcdm basic for working with plastic filler rust and holes in the frame joe s filling a small hole without welding ih8mud forumhow to fill holes in metal without welding a pictures of hole 2018how to. This may be due to burning through the thin sheet metal welding molding holes fabrication or other reasons needed. However if you are dealing with materials that are 18 gauge or thicker one should be able to use 030 inch welding wire.

For thinner gauge sheet metal like 18 or 20 gauge we suggest 023 6mm wire in your mig welder. If you are going to weld on thin sheet metal such as car body parts then you re going to have holes to weld from time to time. Regardless of the reason you will have holes that need welded shut. Make sure to use an electrode wire that is thinner as it uses lesser heat and prevents blowing holes on to the sheet metal.

I keep it short and to the point in this welding instructional video and show how ve. Make sure you always work with a small wire diameter to avoid making holes in your sheet metal.

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